Elbow machine equipment made in China for the production of stainless steel and alloy steel elbows
1. Product Presentation
The technical requirements
1. General requirements
1) purpose of the equipment and main products processed:
Purpose: mainly used for forming compound bending pipe and hinge bending pipe and other products.Product features: material: 60Mn, 20#, 35#, 45#, 16Mn, 27SiMn, 12CrMoV, 20G, Q235, Q345;Wall thickness: 5mm-8mm;Pipe diameter D: 130≤D≤220mm;R value: 150≤R≤350mm;Value of Angle value: 90 degrees (50%), 45 degrees (30%), 15 degrees and 30 degrees (20%).
2) equipment structure requirements:
The equipment is required to have the function of automatic feeding. The tube material conveying device (provided by a third party, the details shall be subject to the countersign of the drawing) delivers the material to the feeding mechanismof the hot push elbow machine in an intermittent manner of 60s in the beat, one at a time. After the equipment completes one push, the next push can be carried out without waiting.In addition, in order to make bend down after it took off from the same direction from core mold, not chaotic, blanking end is proposed under the elbow school mould of mold (third party to provide detailed drawings sign shall prevail) material, after artificial adjusting Angle position by transmission system directly sent to the online school school machine, corresponding the blanking end of the cold push bend machine structure must be able to meet the requirements of the job.
3) quality requirements :(refer to performance parameters).
4) work efficiency requirements: 20 hours/day, 26 days/month, the equipment is required to be able to work continuously without downtime, the average working time per month is not less than 700 hours.
5) equipment delivery date: within 3 months after the contract comes into effect.
2. Specific requirements
Main technical parameters of equipment:
1) capacity design: 27,000 pieces/month.
2) production tempo: 60s/ piece, adjustable within 50s-120s/ piece.
3) power supply: 380V, 3P, 50Hz.
4) medium frequency power supply: power: 30 ~ 300KW (digital control, sweep soft start).
5) contactors, fuses, fuses, wiring terminals and other components shall be manufactured by schneider or Siemens, and other electrical components shall be manufactured by domestic high-quality products (such as zhengtai and delixi).
6) when the equipment is shut down, the cooling circulating water pump must be allowed to continue working, and the pump can only be stopped when the temperature of the core die part drops to normal.
7) the equipment can automatically protect and stop working in case of power fluctuation of ±20% or sudden power failure,and ensure normal operation after power supply is restored and restarted.
8) relevant parts of the equipment shall have anti-magnetic and anti-rust functions.Water tanks, pipes, etc. are stainless steel or chrome-plated.
9) the relevant dimensions of the equipment shall be determined in the technical agreement.
10) the key structure shall be processed with high-quality materials, and the material inspection report shall be provided.
11) important purchased parts shall be made of well-known brands at home and abroad, and relevant certificates and operation (maintenance) manuals shall be provided.
12) safe and reliable equipment, simple operation, stable operation, low failure rate.
13) make protective covers, guardrails and warning signs for the parts that are likely to cause injury to operators, and make the safety warning signs comprehensive and eye-catching.
Model | Size Range (mm) | Clamping Force (KN) | Pushing Force (KN) | Rated working pressure (MPa) | Total power of motor (KW) | Total Weight (kg) |
HYLW-100 | Φ25-Φ76 | 1000 | 630 | 25 | 11 | 6300 |
HYLW-200 | Φ34-Φ114 | 2000 | 1250 | 25 | 18.5 | 9000 |
HYLW-400A | Φ133-Φ273 | 4000 | 2500 | 25 | 29.5 | 38000 |
HYLW-400B | Φ108-Φ219 | 4000 | 2500 | 25 | 29.5 | 35000 |
HYLW-630 | Φ133-Φ325 | 6300 | 3150 | 25 | 36 | 48000 |
HYLW-800 | Φ219-Φ377 | 8000 | 4500 | 25 | 42 | 76000 |
HYLW-1000 | Φ273-Φ426 | 10000 | 5000 | 25 | 65 | 98000 |
HYLW-1600 | Φ325-Φ530 | 16000 | 8000 | 25 | 88.5 | 130000 |
HYLW-2000 | Φ406-Φ630 | 23000 | 12000 | 25 | 110 | 200000 |
We are specialized in the manufacture of high-end equipment cold bending forming equipment manufacturer,has a professional engineer for technical guidance.Engineers engaged in cold bending mechanical equipment design for more than 20 years,has a wealth of design concept.Can provide users with a special type of design and manufacture.At the same time to sell equipment for installation,guidance,production,commissioning one-stop service.
Main Features
1.We can make and design all kinds of roll forming machine according to customers requests.
2.This is a very perfect and durable equipment. We have more than 20 years experiences.
3.This kind of machine has the best quality and the best price. It has accurate measurement and easy operating.
4.We can design and manufacture the special type machine according to the customersa?? requirement and we could provide technical guiding, production, installation, debugging and maintenance service to all customers.
5. Our product has been exported to many regions and won high reputation because of the high quality and reasonable price.
